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Poor Man's Stormtrooper Helmet

What a perfect idea for a budget Halloween costume for any college student (or any frugal Star Wars geek) to wear this year.

These are the shapes I cut out of them to use. Pieces A and B are cut from the first milk jug and then piece C is cut from the second milk jug. This really was a prototype, so next time I think I'd go for a taller piece as section C. I guess it depends on the size of the head you're making it for though.

I used hot hotglue, rather than the low temp stuff, in order to try and secure the pieces together more firmly. As you can see, piece A was the lower front and sides of the helmet and piece C is the front of the helmet from the nose up. The pouring top part of the milk jug had to be cut off to make piece C, so to cover up that and make the helmet a bit more aesthetically pleasing I cut out the circular indent from the side bit that was left over from first milk jug. This fitted in nicely to fill that hole.

Try it on and double check the positioning of the Eye holes. (note= Make sure they're ascetically pleasing, and usable for vision.)

I hole punched the back of the two protruding side panels so that I could put in elastic to hold it on. It's not a "full helmet", but it is significantly more than a mask. I then glued the two lids of the milk jugs on either side of the mouth part.

I had a can of white spray paint, so I used that on it. You could paint it with acrylic craft paint though, or if you are smart then you could deliberately get the totally opaque white milk jugs to start with!

Here it is painted up with black, white and grey craft paint. I decided at the last minute to put the ear cover things on (they are made from the bottom plastic sections from the containers you get from the 50cent toy dispensers. The horizontal black line around the forehead is just a strip of black electrical tape.

Posted to imgur via filthwizardry.


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